Sunday, June 20, 2021

RV Production and Delivery Issues

The RV industry has a big backlog these days. We get that. What's interesting is how little information is provided during the production and delivery. We could order a toothbrush online and have better tracking and status updates than on a large RV. 

We agreed to a price with the local dealer on Feb 2, 2021 and placed our order. The dealer said they had a production slot they could use and it should arrive by late May. We pinged our salesperson about once/month just to check status. In March he said we were slated to start production in early May. We boldly started making travel plans with an early July departure.

We got our VIN number on May 7th, which meant that a RAM Promaster chassis had arrived at Winnebago to begin transforming it into a Travato. Production took about a month and we got notice in late May that it would complete on June 3rd. Note, that we had to pull all this information - there was no voluntary update by the manufacturer or dealer.

After June 3rd all the dealer knew was that it moved into the delivery queue. They apparently didn't know when it was coming until the day it showed up in north Texas. It arrived at the dealer on June 10th, and we scheduled their next available window for pick-up, which was June 16th. On June 15th, the dealer emailed and said they had an internal miscommunication and ours would not be ready for pickup yet and the next date available was Jun 22nd. 

The dealer is about an hour away so we checked the status the day before and they said they were ready. Tue, Jun 22 - Pickup day finally arrived. After 45 minutes of driving toward the dealership, the sales manager called and said there was an issue with the Volta system so we couldn't pick it up today. We were only 15 minutes away. We drove the hour back home and awaited word on a resolution. The Volta is the 12.8kW lithium ion battery pack in place of the traditional gas generator.

A late afternoon call from the sales manager was not very helpful. He didn't have a cogent explanation, and finally just said they were working on it. The next day (Jun 23) I requested to talk to the technician. He called and said it was a communication issue with the Volta pack and he was waiting for the Volta technician to access it remotely and troubleshoot. No one called on Thu (Jun 24), so we told them I was coming to visit on Friday. We drove out there and saw the unit in a shop bay, but nothing had been done. They still hadn't connected with Volta. On Sunday night (Jun 27) I sent an email to the general manager of the dealership and told him they had some process problems in their vehicle delivery and prep service. 

The manager responded on Monday (Jun 28) morning and said he would review the issue. Then, I heard nothing most of the day. I contacted Volta directly and found their responsiveness to be very good. They were helpful and said that the dealer still hadn't set it up to remotely connect to the unit for troubleshooting. I emailed the dealership manager and asked for a status update. Late afternoon the technician called and said he first had the wrong cable, then their internal IT was blocking connectivity. He thought he had the ability to connect now, but it was late and he would contact Volta on Tuesday. 

On Tuesday (Jun 29), they finally connected but the late afternoon update was not good. They don't know why the system is not working and have to schedule a Volta technician to fly down. That will be July 7th at the earliest - 4 weeks after the Travato arrived at the dealership. The dealership, after a rough start of delaying my pickup and finding the issue as we were driving there, has been helpful and responsive. The tech called me with a daily update - even when he was working well past closing time. The manager has emailed a couple of times with updates. Now everyone needs to work together and get the van fully operational!

We'll probably start getting spam phone calls about our vehicle warranty expiring before we even take possession.

Wed (Jul 7). The Volta technician arrived today and replaced a component inside the Volta system - apparently the main CPU was fried. They reinstalled the pack and it finally powered up the systems. Volta wants to replace the DC-DC converter and power switch as they are concerned the failed CPU might have caused some cascading damage. Volta will ship those parts to our dealer, and they arrived on Fri (Jul 9) for installation. Our pickup is now scheduled for Wed (Jul 14) - 5 weeks after the vehicle arrived at the local dealer.

It's 2pm on Tue (Jul 13) and I haven't heard anything from the dealership since last week. I sent an email asking them if the vehicle has been checked out and ready for pickup tomorrow (Jul 14). Confirmation came at 4:25PM that they are ready for pickup on Wed!

We compiled a detailed pickup checklist based on some lists from other owners. You can find it here: http://enerjazz.com/travato/files/Travato-Pickup_Checklist.pdf

Pickup on Wed (7/14) went well. We knew more than the people at the dealership and got it all checked out. The 45 mile drive back home was uneventful, which is good. Just one issue appeared - the radio touchscreen went nuts and kept jumping back to one screen. I finally disconnected the chassis battery negative for a few minutes and reconnected and that rebooted and fixed it - YAY.  Boo, that only lasted a short while. We'll have to take it back in after our trip to have the car stereo repaired.

Paul


Calendar


 






0 comments:

Post a Comment